RISK OF PRODUCTION PLANNING IN A STEEL PIPE MANUFACTURING COMPANY USING FAILURE MODES AND EFFRCTS ANALYSIS (FMEA)

Abstract

The purpose of this study is to study the risks that affect the production plan of a steel pipe manufacturing company. The researcher collected past issues and used the Failure Mode and Effects Analysis (FMEA) technique to find measures to prevent various risks that may affect the production plan. Face-to-face interviews were used to identify risk factors. FMEA used the 5M1E principle to develop risk factors that affect the production plan and was used to prioritize issues. By using the Risk Percent Number (RPN), measures to reduce risk factors were determined. Reduce defect issues that affect the production plan.

The research results found 10 risks factors, which come from 5 departments involved in production planning. Then, the obtained risk factors were determined as 14 defects. The researcher used them to analyze 5M1E, the cause of the problem and used them to evaluate RPN values. RPN values that exceed 100 are at very high risk and have 27 defects that require attention and Provide measures to prevent risks. To reduce the impact on production planning Therefore, every department involved has risks that affect production planning. In particular, the RPN value of insufficient and delayed raw material supply defects is 560 points. The case study companies should therefore put in place appropriate measures to prevent risk factors.